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DCC Bridge
Anonymous1758331978
10-12 12:17
Model Name
sugarcane juice machine 3d model
Tags
machine
rendering
realistic
Input
Prompt
I. Machine Overview This machine integrates: Extraction (roller-type juice crusher) Filtration (primary and secondary filters) Concentration chamber (evaporator/condenser system) Collection and storage system It’s designed for compact operation — ideal for small-scale sugarcane processing (5–10 L/hr). ⚙️ II. Major Components and Functions No. Part Function Approx. Dimension (L × W × H, cm) Notes 1 Feed Hopper Funnel where sugarcane stalks are fed into the rollers. 30 × 30 × 25 Stainless steel, tapered walls 2 Three-Roller Crushing Assembly Extracts juice from sugarcane by compression between rollers. 40 × 25 × 30 Mild steel rollers, rubber-coated or stainless finish 3 Gearbox & Motor Drive Transfers power to rollers; speed ~50 rpm. Motor: 25 × 20 × 25 1.0–1.5 HP electric motor, chain-driven 4 Juice Collection Tray Collects extracted juice below rollers. 25 × 25 × 10 Sloped bottom to direct juice into pipe 5 Primary Filter (Settling Tank) Separates bagasse fibers and impurities. Ø20 × 40 Simple mesh and gravity filtration 6 Heater Tank / Evaporator Main heating vessel for juice concentration. Ø45 × 60 25–30 L capacity; double-walled for steam or LPG heating 7 Condenser / Vapor Tube Condenses evaporated moisture into water output line. Ø5 × 60 (pipe) Stainless tubing; mounted overhead 8 Concentrate Collector Tank Collects thickened molasses/syrup from evaporator outlet. Ø25 × 40 Stainless steel; outlet valve for bottling 9 Storage / Feed Drum (LPG or Electric Heater) Houses the heating source (steam or LPG line). Ø30 × 40 Optional: insulated LPG tank or heating coil system 10 Control Box Manages temperature, mixing speed, and heating duration. 15 × 10 × 8 Digital or analog thermostat and relay switches 🔁 III. Process Flow Feeding & Extraction Sugarcane stalks are inserted into the hopper. The roller crusher squeezes out the juice, which flows into the collection tray. Filtration Juice passes through the primary filter tank, removing coarse fibers and sediments. Evaporation / Concentration Filtered juice is pumped into the heating tank (evaporator). Heat (from LPG burner or electric element) evaporates water from juice. Steam exits via the vapor condenser, and condensed water is released separately. Concentration Control Temperature and time are managed via the control panel (e.g., 80–90°C for ~45–60 minutes). Collection The concentrated syrup (molasses) flows into the collector tank. The output is ready for cooling and bottling. 📏 IV. Overall Dimensions Parameter Value Overall Height 140–150 cm Overall Length 110–120 cm Overall Width 55–60 cm Weight (est.) 65–75 kg Material Food-grade Stainless Steel (SUS304) Production Rate 5–10 L/hr concentrated syrup Power Requirement 220 V AC, 1–1.5 HP motor Heating Source LPG burner or electric heating coil ⚡ V. Key Features Closed-type design: Prevents contamination and heat loss Modular layout: Extraction, filtration, and heating systems detachable for cleaning Food-grade build: All juice-contact parts are SUS304 stainless steel Automatic temperature control: Optional PID or thermostat system Compact & portable: Ideal for small cooperatives or local syrup production
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